Intelligent flaw detection system in production

using computer vision and machine learning technologies

Quality

Detection of defects as small as 100 microns.

Accuracy

Recognition of at least 98% of defects
Speed
System operation at conveyor speeds up to 10 m/s

Consumers

  • 1

    Metallurgy

    Steel, aluminum and copper production
  • 2

    Light and manufacturing industry

    Production of rolls of film, paper, nonwoven materials
  • 3

    Mining and processing industry

    Determination of grain composition, detection of rubble, damage to the conveyor belt, detection of foreign inclusions in the rock
  • 4

    Food industry

    Determination of packaging integrity, control of container filling and labeling

Problem areas

Poor surface preparation

Difficulty detecting small defects

Difficulty detecting minor defects

The need for specialized expensive equipment

Differences in standardization of tolerances and interpretation of standards

High load on large production volumes

Suggested solutions

Continuous surface scanning with high-resolution cameras

Operation of the rolling sheet scanning system in real time

Detection of material quality defects based on pre-trained quality patterns

Visualization of scanning processes and detection of defects in rolled sheets

Ability to select scan quality patterns for different tolerance levels

Automatic operating mode that generates control commands for the “scissors”.

Semi-automatic operating mode that generates warning signals for the operator

Low degree of error when detecting defects

High throughput sheet surface quality inspection

Monitoring system actions by logging detected defects

Technologies

High-speed cameras

High speed cameras

High-speed cameras, thermal imagers, proprietary video cameras, customizable sensor processing and filtering algorithms, as well as unique illumination methods

Advanced Algorithms

Analyzes the flow using advanced computer vision algorithms. Detects the presence of defects with high accuracy.
Detection of defects in rolled products
Interface

Interface

Using a customer-centric approach, we create intuitive and effective interfaces that improve user experience and drive business growth

Personalization of solutions

Preparation
We visit your enterprise to analyze operating conditions and determine the optimal parameters for tracking defects. We evaluate lighting and other environmental factors to ensure optimal camera placement.
Implementation and integration
We use machine vision cameras and server hardware customized to meet your specific defect detection requirements. Full integration with existing information systems ensures smooth implementation on your production line.
Support
We ensure the smooth operation of your defect tracking system. In addition, we can add new features to the program according to your specific requirements.
Still have questions? Contact us

We will respond to you within 1 hour during business hours and tell you about the possibilities of implementing the software in your production.